Summary
N.Suresh Ramaraj is a certified inspection and QA/QC professional with 20 years of comprehensive experience in oil and gas, thermal power plant pressure parts, piping, steel structures, and maintenance shutdowns. He has worked as a Third Party Inspector, Welding / Painting Inspector, QA / QC Coordinator, Lead QC, QC Engineer, and Production / Quality Control Engineer across India, Qatar, and Kuwait. His scope covers welding, NDE, fabrication, coating, dimensional, material, vendor, and final inspections, together with WPS/PQR and QA/QC documentation review. He brings strong experience in static equipment integrity and inspection of vessels, heat exchangers, columns, boilers, reactors, storage tanks, furnaces, fin-fan coolers, and process piping. He also manages expediting, vendor surveillance, inspection planning, site coordination, and client and contractor quality interfaces.
Education
- 2005 – B.E (Mechanical), Anna University
Qualifications and Training
- CSWIP 3.2.2 Certificate No: 547325, valid till 22 Aug 2028
- BGAS GR II Certificate No: 633414, valid till 15 Feb 2030
- Asnt Level II in NDT - MT
- ASNT UT Level II
- ASNT VT Level II
- ASNT RT Level II
- ASNT PT Level II
Codes & Standards
- ASME Sec II, Sec V, Sec IX, B31.1 & B31.3
- AWS D1.1
Work Experience
Feb 2026 – Present
FREELANCE (Various clients)
- Performed expediting and inspection activities.
- Worked on client-approved inspection assignments for ADNOC, BOROGUE, UAE.
- Inspected raw materials on receipt and performed in-process and final product inspections.
- Developed project requirements for welding, NDE, and fabrication in accordance with current specifications and national standards and codes.
- Reviewed WPS and PQR for ferrous materials.
- Witnessed welder qualification tests as per ASME Section IX and AWS-D1.1.
- Monitored welding processes, consumables, and heat treatment.
- Performed visual inspection and verification of dimensions, fit-up, and weld preparation.
- Expedited vendor documents with the Purchase Department for review prior to shipping.
- Managed quality-related activities involving resource planning, in-process inspection, and coordination with internal departments.
- Maintained relationships and communication with clients, contractors, project members, consultants, vendors, and other utility agencies for audits, clearances, and certifications.
- Expedited vendor documents and held face-to-face and teleconference meetings for vendor QC issues.
- Developed and modified quality requirements for customer and company requirements.
- Ensured and monitored activities in accordance with the QA/QC plan and maintained documentation.
- Monitored welder performance using radiographic inspection results and promoted corrective action where necessary.
- Interpreted drawings, weld symbols, and radiographic films.
- Witnessed ultrasonic testing, LPI, and MPI of welds.
- Verified that post-weld heat treatment was conducted in accordance with specification requirements.
- Implemented corrective and preventive action for non-conformance reports.
- Performed final layout inspection of coils and bends.
- Witnessed hydrostatic testing of boilers, condensers, piping, and heat exchangers.
- Witnessed and monitored hot tapping operations.
- Performed vendor evaluation and off-loading inspection at various vendor locations.
- Inspected surface preparation and painting in accordance with QAP and painting coating systems.
- Read and interpreted P&ID and isometric drawings.
- Performed CUI inspection.
- Reviewed and approved contractor QA/QC documentation, including Quality Manuals, QA plans, QC Inspection and Test Plans, Inspection and Testing Procedures for welding, NDT, PWHT, and hydro tests, and related documents.
- Performed internal and external inspection and corrosion monitoring of static equipment, including vessels, exchangers, columns, boilers, reactors, and storage tanks.
- Coordinated site activities, supervised inspection work, planned inspections, and allocated inspectors.
- Ensured equipment integrity of static equipment such as vessels, heat exchangers, furnaces, fin-fan coolers, steam boilers, and process piping.
- Inspected equipment internals including nozzles, rings, demister pads, baffle plates, vortex breakers, bed limiters, trays, inlet/outlet distributor pipes, impingement plates, staircases, structures, handrails, ladders, saddles, pall rings, bolts, nuts, and gaskets for corrosion, erosion, weld defects, process marks, and mechanical damage, and raised repair or replacement requests.
- Monitored weather conditions for surface preparation and painting/coating application.
- Executed painting/coating inspection in accordance with company and project inspection test plans.
- Inspected sandblasting profiles, adhesion tests, and holiday testing.
- Calibrated inspection equipment including D.F.T gauges, hygrometers, and profile gauges.
- Ensured DFT and WFT of various coating systems in accordance with project specifications.
⚠ Review: dates overlap with Frontier Group International WLL
Nov 2025 – Jul 2026
TPI AGENCY
Welding / Painting Inspector
- Performed welding and painting inspection during maintenance shutdown work.
- Attended Qatar Energy (NGL) shutdowns.
⚠ Review: dates overlap with FREELANCE (Various clients); employer replaced on AI judgment alone — verify agency status
Apr 2025 – Sep 2025
TPI AGENCY
Welding / Painting Inspector
- Performed welding and painting inspection during maintenance shutdown work.
- Attended ORYX GTL shutdowns.
Nov 2023 – Dec 2024
TPI AGENCY
QA / QC Coordinator
- Coordinated QA/QC activities during maintenance shutdown work.
- Attended ORYX GTL and SHELL GTL shutdowns.
⚠ Review: employer replaced on AI judgment alone — verify agency status
Jan 2020 – Oct 2023
TPI AGENCY
Lead QC
- Led QC activities during maintenance shutdown work.
- Attended Dolphin Energy Limited and Qatar Gas (South) shutdowns.
⚠ Review: employer replaced on AI judgment alone — verify agency status
May 2019 – Dec 2019
Tuaman Engineering Limited
Asst Manager
- Managed maintenance shutdown and project activities.
- Attended CPCL shutdown work.
Oct 2018 – Mar 2019
TPI AGENCY
QC Engineer
- Performed QC engineering during maintenance shutdowns and project shutdowns.
- Attended RasGas, Oryx GTL, Shell GTL, QAFAC, and Dolphin Energy shutdowns.
⚠ Review: employer replaced on AI judgment alone — verify agency status
May 2018 – Aug 2018
TPI AGENCY
QC Engineer
- Performed QC engineering for fabrication and erection of piping during shutdown work.
⚠ Review: employer replaced on AI judgment alone — verify agency status
Apr 2016 – Feb 2018
RAJNI FAB
Lead QC Engineer
- Led quality control for fabrication of high-pressure boiler components.
Jul 2015 – Mar 2016
TPI AGENCY
QC Engineer
- Performed QC engineering during maintenance shutdowns and project shutdowns.
- Attended RasGas, Oryx GTL, Shell GTL, QAFAC, and Dolphin Energy shutdowns.
⚠ Review: employer replaced on AI judgment alone — verify agency status
Aug 2013 – Aug 2013
TPI AGENCY
QC Engineer
- Performed QC engineering during maintenance shutdowns and project shutdowns.
- Attended RasGas, Oryx GTL, Shell GTL, QAFAC, and Dolphin Energy shutdowns.
⚠ Review: employer replaced on AI judgment alone — verify agency status
Sep 2011 – Aug 2013
DOOSAN Power System India Pvt. Ltd.
Sr.QC Engineer
- Performed quality control for fabrication of high-pressure boiler components.
Oct 2009 – Mar 2011
TATA Projects Limited
Surveyor
- Performed third-party inspection activities for steel plant, cement plant, and power plant work.
Jan 2008 – Aug 2009
Hyundai Engineering & Construction Co. Ltd.
QC Engineer
- Performed QC engineering for fabrication and erection of piping in the Shell GTL project.
Jul 2005 – Jan 2008
RAJNI FAB
Production / Quality Control Engineer
- Performed production and quality control for fabrication of high-pressure boiler components.
Projects
NTPC
- Pressure parts (Eco coils
- Reheater coils
- Panels
- Headers etc.)
TPL
- Third Party Inspection (Steel plant
- Cement plant & power plant)
HYUNDAI
- Shell Gas To Liquid Project (GTL)
BHEL
- Pressure parts (Eco coils
- Reheater coils
- Panels
- Headers etc.)
THERMAX
- Air pre heater
- ducts supports
NOV 2025 – FEB 2026
Client: Qatar Energy (NGL)
Maintenance Shutdown
Position: Welding / Painting Inspector
Location: Qatar
- Attended the Qatar Energy (NGL) maintenance shutdown as a Welding / Painting Inspector.
JUL 2025 – SEP 2025; APR 2025 – MAY 2025
Client: ORYX GTL
Maintenance Shutdown
Position: Welding / Painting Inspector
Location: Qatar
- Attended ORYX GTL maintenance shutdowns as a Welding / Painting Inspector.
NOV 2023 – MAR 2024; SEP 2024 – DEC 2024
Client: ORYX GTL, SHELL GTL
Maintenance Shutdown
Position: QA / QC Coordinator
Location: Qatar
- Coordinated QA/QC activities for maintenance shutdowns at ORYX GTL and SHELL GTL.
SEP 2023 – OCT 2023; JAN 2023 – MAR 2023; DEC 2021 – APR 2022; JAN 2020 – MAR 2020
Client: Dolphin Energy Limited & Qatar Gas (South)
Maintenance Shutdown
Position: Lead QC
Location: Qatar
- Led QC activities for maintenance shutdowns at Dolphin Energy Limited and Qatar Gas (South).
AUG 2013 – JAN 2015; OCT 2015 – MAR 2016; OCT 2018 – MAR 2019
Client: RasGas, Oryx GTL, Shell GTL, QAFAC, Dolphin Energy
Maintenance Shutdowns & Project Shutdowns
Position: QC Engineer
Location: Qatar
- Performed QC engineering activities for maintenance and project shutdowns at RasGas, Oryx GTL, Shell GTL, QAFAC, and Dolphin Energy.
MAY 2019 – DEC 2019
Client: CPCL
Maintenance Shutdown & Project
Position: Asst Manager
Location: India
- Managed maintenance shutdown and project activities for CPCL.
MAY 2018 – AUG 2018
Fabrication and Erection of piping (Shutdown)
Product: Piping
Position: QC Engineer
Location: Kuwait
- Performed QC engineering for fabrication and erection of piping during a shutdown.
JAN 2008 – AUG 2009
Client: Shell GTL
Fabrication & Erection of piping in (Shell GTL)
Product: Piping
Position: QC Engineer
Location: Doha, Qatar
- Performed QC engineering for fabrication and erection of piping in the Shell GTL project.
Languages
Skills
- Third Party Inspection
- Welding Inspection
- Painting / Coating Inspection
- NDT
- QA/QC Management
- Vendor Surveillance
- Expediting
- Static Equipment Inspection
- Boiler Pressure-Part Inspection
- Piping Fabrication and Erection
- WPS / PQR Review
- Quality Documentation Review
- Inspection Planning
- Site Coordination
- Corrosion Monitoring
Commodities
- Pressure Parts
- Boiler Components
- Piping
- Steel Structures
- Vessels
- Heat Exchangers
- Columns
- Boilers
- Reactors
- Storage Tanks
- Furnaces
- Fin-Fan Coolers
- Process Piping
- Coils
- Headers
- Panels
- Air Pre Heaters
- Ducts
- Supports
- Wind Mill Towers
- Valves
- Coating Systems