Summary
A. Gopikrishnan is a Quality Assurance and Quality Control professional with around more than 18 years of experience in quality control and Quality Management System implementation. He has developed and implemented QMS frameworks, quality plans, manuals, work instructions, procedures and ITPs to meet project specifications and code requirements. His inspection scope covers materials, welding, structural, pipeline and piping works, flange management, dimensional control, NDT, PWHT, painting and mechanical inspection. He has worked across Oil & Gas, FPSO, FPU, marine and turret, shipbuilding and ship-repair yards, and heavy pipe and steel fabrication industries. He has organised QA/QC teams, managed audits and corrective actions, compiled manufacturing data records, and supported major projects for clients including Total, ENI, Petrobras, Shell, Chevron, BP and SBM.
Education
- 2018 – Master of Technology - MTech-Quality Management System - (BITS Pilani)
- 2015 – Master of Business Administration – MBA-HRM - (Annamalai University)
- 2010 – Bachelor of Business Administration – BBA - (University of Madras)
- 2002 – Diploma in Mechanical Engineering – DME - (State Board of Technology in Tamil Nadu)
Qualifications and Training
- Qualified as Lead Auditor ISO 9001:2015 (Quality Management System)
- Senior Welding Inspector CSWIP 3.2.1
- PCNI level - 3 (ISO 9712:2012) in UT
- PCNI level - 3 (ISO 9712:2012) in RT
- PCNI level - 3 (ISO 9712:2012) in MT
- PCNI level - 3 (ISO 9712:2012) in PT
- Radiographic Interpretation – PCN RTFI level II
- RI with ASNT level II certification
- MT with ASNT level II certification
- Painting Inspector – BGAS Grade-2 (BG ID.589937)
- Shipyard Safety Supervisor Course – SSSC
- Total station training certificate (Dimensional control)
- ASNT UT Level II
- ASNT MT Level II
- ASNT PT Level II
Codes & Standards
- AWS D1.1
- ASME B31.3
- ASME B31.4
- ASME Sec II
- ASME Sec V
- ASME Sec VIII
- ASME Sec IX
- API codes
- BS EN ISO
- DNV standards
Work Experience
Apr 2019 – Mar 2021
TATA Projects LTD
Senior Consultant
- Organised the QA/QC team and involved in daily inspection activity.
- Reviewed and approved work procedures, ITPs, technical queries, PQR/WPS/WQT, and vendor blaster and painter qualifications.
- Developed the PQP/QMS and implemented it across fabrication shops and site activities to improve quality output and fulfil customer requirements.
- Maintained awareness of ISO 9001:2015 requirements.
- Reviewed customer specifications and confirmed that products and processes met requirements.
- Implemented the contract quality management system across the project.
- Attended progress meetings to discuss project progress and safety issues.
- Conducted quality briefings and training with QA/QC, Flange Management and NDT teams.
- Performed daily surveillance of material storage and handling, consumable storage and handling, and QA/QC personnel performance on board.
- Performed internal and vendor audits.
- Participated in client and company audits, evaluated findings, KPI, NCR, CAR and observations, and implemented suitable corrective and preventive actions.
- Reviewed non-destructive examination procedures.
- Monitored calibration certificates for QA/QC and NDT personnel equipment and maintained the Flange Management Register.
- Reviewed NDT reports and interpreted radiographs.
- Determined and updated QAR, CAR and NCR records.
- Conducted weekly Quality Walks with subcontractors and customers.
- Supported the Project Manager and Construction Manager on quality matters.
- Participated in client and contractor meetings and maintained the MOM.
- Received weekly reports from inspectors and submitted monthly reports to the Project Head.
- Reviewed material traceability, welding and other test and inspection reports and compiled the MDR.
- Attended weekly integration meetings with integration, pre-commissioning, commissioning and operations teams to discuss QA/QC work progress and highlights/lowlights.
- Developed and implemented ethics and regional code requirements during operation.
- Prepared the master punch list and work progress status with an S-curve.
- Coordinated and supported the offshore hook-up team and assisted the hook-up manager.
Mar 2017 – Mar 2019
Renu
QA/QC Manager
Jan 2016 – Jan 2017
BUMI ARMADA BERHAD
QA/QC Lead Engineer
Oct 2014 – Jan 2016
Modec
QA/QC Lead
Jul 2013 – Oct 2014
BT Engineering
QA/QC Engineer
Aug 2007 – Jul 2013
Dyna-Mac Engineering
Lead QA/QC
Sep 2006 – Aug 2007
Keppel groups through Manhattan
Quality Control Inspector
May 2005 – Apr 2006
Overseas Marine
Quality Control Inspector
Jul 2002 – Apr 2005
TVS Marine
Quality Control Inspector
Projects
APR 2019 – MAR 2021
TATA Projects LTD
Position: Senior Consultant
Location: Greece & India
MAR 2017 – MAR 2019
Client: Total
FPSO KOAMBO
Position: QA/QC Manager
Location: Singapore
JAN 2016 – JAN 2017
Client: ENI
FPSO 15/06 Olombendo
Position: QA/QC Lead Engineer
Location: Singapore
OCT 2014 – JAN 2016
Client: Petrobras
MV27 – FPSO Cidade de Caraguatatuba
Position: QA/QC Lead
Location: Singapore
JUL 2013 – OCT 2014
Client: Shell
FPSO BC 10 & FPSO Stone
Position: QA/QC Engineer
Location: Singapore
JUL 2013 – OCT 2014
Client: Chevron
Compressor Package 1156 & 1159
Position: QA/QC Engineer
Location: Singapore
JUL 2013 – OCT 2014
Client: PTTEP
Compressor Package 1158
Position: QA/QC Engineer
Location: Singapore
AUG 2007 – JUL 2013
Client: BP
QUAD 204
Position: Lead QA/QC
Location: Singapore
AUG 2007 – JUL 2013
Client: PETROFAC
BERANTAI
Position: Lead QA/QC
Location: Singapore
AUG 2007 – JUL 2013
Client: HOANG LONG
TGT FPSO
Position: Lead QA/QC
Location: Singapore
AUG 2007 – JUL 2013
Client: BP
BP Angola FPSO
Position: Lead QA/QC
Location: Singapore
AUG 2007 – JUL 2013
Client: SBM
CAPIXABA Relocation
Position: Lead QA/QC
Location: Singapore
AUG 2007 – JUL 2013
Client: TOTAL
PAZFLORE FPSO
Position: Lead QA/QC
Location: Singapore
AUG 2007 – JUL 2013
Client: SBM
THUNDER HAWK
Position: Lead QA/QC
Location: Singapore
SEP 2006 – AUG 2007
Client: MAERSK
Maersk 280
Position: Quality Control Inspector
Location: Singapore
SEP 2006 – AUG 2007
Client: ENSCO
ENSCO 8500-B286
Position: Quality Control Inspector
Location: Singapore
SEP 2006 – AUG 2007
Client: TRANSOCEAN
SEDCO 702- R298
Position: Quality Control Inspector
Location: Singapore
MAY 2005 – APR 2006
ASRY Shipyard
Position: Quality Control Inspector
Location: Kingdom of Bahrain
JUL 2002 – APR 2005
Port Trust
Position: Quality Control Inspector
Location: India
Skills
- Quality Assurance and Quality Control
- Quality Management System Implementation
- QA/QC Team Management
- Welding Inspection
- Structural / Pipeline / Piping Inspection
- NDT Coordination and Radiographic Interpretation
- Painting Inspection
- Mechanical Inspection
- Flange Management
- Dimensional Control
- Vendor and Client Audit
- Document and Manufacturing Data Record Review
- Inspection and Test Plan Development
- Corrective and Preventive Action
- Quality Reporting
- Offshore Hook-up Support
Commodities
- FPSO
- FPU
- Piping
- Structural Steel
- Heavy Pipe
- Flanges
- Ships
- Compressor Packages